Case Study 1: PCF for Operational Efficiency in Semi-Finished Goods
Context: : A mid-tier industrial supplier, specializing in engineered metal components, needed ISO 14067-aligned cradle-to-gate Product Carbon Footprints (PCFs) for a portfolio of 11 semi-finished products. The goal was twofold: meet increasing OEM disclosure demands and identify internal cost-reduction opportunities through decarbonization.
Project & Findings:The project delivered verified PCFs within eight weeks, focusing on mass-balancing and high-quality secondary datasets to address data gaps. The project delivered verified PCFs within eight weeks, focusing on mass-balancing and high-quality secondary datasets to address data gaps. Initial data coverage was low but was rapidly expanded, providing high-fidelity results. The analysis pinpointed the single largest hotspot to an inefficient energy recovery system in a high-temperature finishing process.Initial data coverage was low but was rapidly expanded, providing high-fidelity results. The analysis pinpointed the single largest hotspot to an inefficient energy recovery system in a high-temperature finishing process.
Results & Impact: By optimizing the identified hotspot, the supplier realized a reduction on a priority product stream, directly linked to significant energy savings (and lower operating costs). Furthermore, the robust, verified data enabled the supplier to present a compelling narrative, resulting in first-pass OEM acceptance with zero corrective actions and demonstrating a competitive advantage: their components were shown to have a lower carbon intensity compared to key market competitors.
